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Well this is
my first mod and its not the best mod but it
gives you something to do until the window part,
yes that's right how to add a window to your
PSU!
WARNING:
VelocityReviews.com is NOT responsible for any
damages inflicted upon yourself and/or your
equipment!! Please take care when attempting
this modification.
Equipment
required:
-
Led/Normal
Fan (8cm)
-
a
pair of pliers
-
a
PSU, not a good one, but it needs to actually
run another fan
-
a
screw driver, medium sized (as in photos)
-
5-10cm
piece of wire

**
Note most of the stuff can be purchased from
the local hardware and the local computer retail
store **
Step
1: The right fan???
Dimensions |
80x80x25 |
Voltage |
Recommend
12v |
Fan
Speed |
2500+/-10%
RPM |
Air
Flow |
29CFM |
Connector |
4
pin or 2pin(common motherboard plug) |
Noise |
24dBa |
Above
are information on the fan you require.
Step
2: Removing the lid
Ok
before you continue make sure that the POWER
is not connected or I am not going to say anymore.
Ok
after that we get a screw driver, and unscrew
the screws like this

**
Make sure you don't cut yourself on the sharp
metal **
You
may see a old POS fan inside the box be warned
that goes bye bye soon.
Step
3: Removing the old POS fan
You
just go to the back of the box where the grill
and fan are screwed on and unscrew them.

If
your going to keep the grill, you can clean
it and place it elsewhere for the moment.
Check
out this super sweet grill of mine.

You
need to unplug the fan from the PSU. Follow
the cable that powers the fan and unplug the
plug on the other end. this should give you
full rights to remove it.
Note – Some PSU fans are not attached by plugs and instead the wires are
soldered straight to the PCB, if this is the case you will have to cut the
cables connecting the fan and tape them up safely out of the way using electrical tape.
Now
just sit the old fan elsewhere and put it away
later.
Step
4: Placing the new fan in
Ok
now its as simple and pulling it out, but there's
a few catches, first of all sit the fan in,
but remember the Fan must blow outwards. As
shown below.

Then
you can place your grill back on and screw it
up with the screws that either came with the
fan (no why would we want to disturb the loving
packaging : ) ) or use the ones from the old
fan.
**
Note you can replace the grill with one that
will fit the PSU and will not affect airflow
considering that it would create large amounts
of heat **
Now
for the second catch, power for the fan???
Yes
well maybe we should cut the wires up but then
again some people don't like that, like me but
if you want to use the inside power plug then
do so (if u have that 2pin fan then plug it
right into the plug inside the power supply)
Well
anyways for the 4 Pin Molex plugs you could
have a slit in the back of the PSU were the
other cables come out.
If
this is not so, your problem not in such a good
position but you have to think of a way to place
the wire through the box.
**
Note some power supplies are different they
may have there 4 pin Molex plug inside if so
use that **

**
Warning when replacing the cover be careful
of the metal
If
you wish u can use a few cable ties and tie
the fan cable along a Molex cable and plug it
in.
Step
5: Testing 1... 2... 3...
**
Note this step is the step that may harm you
or your equipment **
As
the cover should be already screwed back on
now we down to testing the supply and seeing
if the fan works, and looking at a nice little
240v 20 or so watt fan.
If
you wish to skip this part and use a motherboard
and case for the powering up, i suggest you
don't as the power supply could harm you motherboard
or components.
Take
the 5-10cm piece of wire and the pair of pliers.
We are going to fake a power connection.
With
a piece of wire.

A
Bit like a face

Take
the piece of wire and cut the insulation off
each end of the wire.
It
should look like...

Now
we take the ATX power connector and place one
of the ends of the wire into the Green wire
on the plug. Then you place the other in the
black wire which should be right next to it.
Like
this...

Before
we power up the PSU we must plug the fan in.
Take the fan cable and and look at the Molex
Female plug.
If
it looks like this or the plug doesn't go in
properly, fix the Pin...

**
DAMN CHEAP FANS **
Now
the fun part, we plug the power cable in and
it either turns on or u flick the switch, if
this doesn't happen check that the power cable
has power coming from it (that helps so so so
much).
Now
to show you what it looks like (Note I opened
the case), theres light and no light...

And
that's it you have a nice PSU with a LED fan,
I don't suggest that you put a CC in the PSU
but if u can fit it tell me how it works out.
After we have made our Power Supply look nice,
we have to show that off. Now I suppose you could leave the cover off, but that
doesn't do wonders for the airflow now does it? so we are going to add a window
to our little power supply.
Equipment required:
-
Previous Power Supply/ New Cheap one
-
Various Tools, (Screw Drivers, Pliers, etc.)
-
A Large enough sized Piece of Acrylic/Plexi Glass (Depends on your design)
-
Some Bolts or High Adhesive Glue
-
Dremel/ Rotary Tool with a Metal Cutting Piece
-
Drill and Sized bits for the bolts.
** Note most of the stuff can be purchased from the local
hardware and the local computer retail store **
Step 1: Lets get the Lid off
Make sure the power is not connected. then unscrew each of the screws.
Then take the Lid off.
In this mod we will be adding the window too the Lid.
Step 2:
Drawing up the Design
Drawing a design onto the Piece doesn't mean u HAVE to follow it, its just a guide line, you might end up wanting something
different. I stuck to a Square with curves but later I decided to go for a
Straight Square with a Bigger area. Do take into consideration in your design
that the fan is not in the way of your Design.
Step 3: Cutting it out
This part is where you need the dremel and the cutting disc. You
will need experience with a dremel before you go into cutting line and shapes.
Like myself I am not a pro dremel user so i stuck with a simple design.
After Cutting it out we have to file the edges so there's not
sharp parts.


Step 4: Mounting the Plastic Window
This part is fairly straight forward and should require but no images and is
based off your design.
Make Sure you have Clamped down the plastic with the Lid and then drill, this
makes it a lot easier to get the right positions.
-
Align the plastic up with the metal, take into consideration
the fan.
-
Make sure you Plastic is cut to shape
-
Drill holes though plastic and metal for bolts.
-
Place the Bolts through and tighten them with pliers
-
Cut the ends off for a clean look
Step 5: Finishing up.
This is where all the pain staking parts pay off and you get to see a
finished product.
Screw everything back up and make sure nothing it touching internal
components of the power supply.


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